Friday 27 May 2011

Some orders and some parts dismantling

I love arriving home and finding some big parcel has just arrive.... it's like Christmas time!!! last week I made some buying on ebay, and found an original MK2 and MK3 workshop manual. Getting hold of original manuals is cool, and it's a great add to those Autobook's or Haynes manuals we all have. I also found a new and original bonnet hinge, that of course I bought it immediately. Original parts are always best than reproductions made today...



I took some time today to dismantle some parts that I would like to restore this weekend with the help of my new toy, a shot blasting cabinet. I will remove all the paint and rust, and give a perfect key for a new primer coat and some black paint. The air filter housing, the pedal box assembly plus the master cylinder, and the pedal box cover.




Monday 23 May 2011

Front wheels removal and bonnet hinges

All four wheels need new tyres and tubes. I will be changing them 2 by 2. So I removed first the front ones. This was the first time I found my self in front of wire wheels, and although I love them in this classic brit sporty cars, I always look at them with respect. Why? only one big nut that  hold them, maintenance, and finding someone in my city that knows how to work with them....

Jacked up the car with the original jack, which worked quite well and nice. Hold the lead hammer, and with 3 knock on the knock-off ear, I could remove it easily. Remove the wire wheel, so I could have time to check the so important splines. They look to be in very good condition, based on what I found in two very interesting articles which I highly recommend to anyone working with wire wheels:
1- http://www.them-g-c.com/index_files/Page1655.htm
2- http://classicmotorsports.net/articles/wire-wheels-classic-cars/

The splines look good with no apparent damage as you can see in the image. Need to clean off the old grease, and put new one.



Now I will take the opportunity to use my handy kartcher and give a good clean to all the weel arch, the suspension, hub, etc.



So far I have found 2 shops in Madrid that in theory are capable of working with wire wheels. I will call both again, and see which one convince me, and will take him the front wheels for tyre and tube change, cleaning, painting and balancing.

Finally, I removed the bonnet, 8 screws, and that's it. Be careful because its big and heavy. 2 more hands are always best, but today was not my case, as always, I am on my own. I wanted to remove the bonnet hinges, as the bonnet was not leveled and scratching the bulkhead. I thought one of the hinges, the left one, was damaged because the bonnet was lowered in this side.



I started removing the right hinge, which I have to say was difficult. Needed to remove the facia panel enough to use the spanner. See the image to imagine how difficult it's to remove it.


Once I removed the large bolt, I could find that the hinge, apart from being heavily rusted, was broken in the sides, so I would scrap it.

Moving in to the left hinge, problems began.... I removed the bolt nut, but the bolt is seized and wont come out. Not because it's stuck to the soldered nut in the body, but cause the bolt must be seized inside the bonnet hinge.... I suppose it must be rusted, and I really cant remove it. Now, my main problem is that the bolt head is worn after many attempts of removing it. I have used liberally amounts of WD40, but nothing. What should I do? how can I remove such difficult bolt in such awkward space? Any idea?





Thursday 19 May 2011

Found the original keys!



Lady X has finally found deep in her house the original keys of the car. The ones I had where just a copy. Lovely old keys, with patina and history... just need to find a nice Austin key fob

Monday 16 May 2011

Cleaning, and cleaning and cleaning...

There's nothing more uncomfortable than working in a dirty car, full of oil, mud and years of dry oil and debris.

So I first made an exterior clean up, to remove all the dust and contamination of 16 years in a garage with heavy traffic.


 

I then continued with an underside clean up. I used a kartcher pressure machine with a special 90º angle tip, that makes cleaning very easy as pressure water can be directed in all directions. Plenty of mud and grease was removed. I made my best to clean wheel arches, rear axel, front suspension, etc. I then opened the bonnet and cleaned the engine and engine bay. Now the engine looks much better.



Finally, I cleaned interior, which was pretty well, with just a thin coat of dust.

A close up inspection removing the floor carpets revealed no corrosion on the floor pans and the car looks to be structurally sound.




The boot contained several surprises..... some original tools as the lead hammer, a tonneau cover with it´s tube sticks, etc....





Now it´s time to go, and wait until next weekend to continue...... see you soon!

Saturday 14 May 2011

The rescue!

Finally, the moment arrived..... it was time to rescue the car from the dark garage, and take it to a better place, where I will restore it.

Some days before, I made a visit to the car to put some air pressure on the wheels. After nearly 16 years in that position, wheels had been distorted. With the aid of a small compressor, I could inflate them to the point where it would be possible to tow out the car. Incredibly, the wheels kept the air pressure.


Saturday 7 May 2011

First start and close inspection

Just before we made the final agreement on the price, I needed to be sure the engine was in running condition, so I needed to run it.

As the engine has been without running for more than 16 years, 3 days before I removed the spark plugs and added huge amounts of very thin oil. Also verified there was engine oil, and added coolant.

The day i made it run, I first connected an external battery (discovered the car is positive earth), removed the air filters and with a syringe, I added some fuel to the carburetors air inlets. Insert the key, turn it and the engine would fire nearly instantly.

So I poured 2 liters of fuel in the fuel tank and started the engine during about 2 minuted to hear the sound and find if something was wrong. Everything  seamed to be ok, no strange noises or vibrations. Stopped the engine because I didn't want it to be much time running with such an old oil.